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- Cap maxTokens at 12000 (was unlimited dynamic calc that could exceed model limits) - Replace massive EXISTING array with compact CURRENT_JUROR_LOAD counts and ALREADY_ASSIGNED per-project map (keeps prompt small across batches) - Add coverage gap-filler: algorithmically fills projects below required reviews - Show error state inline on page when AI fails (red banner with message) - Add server-side logging for debugging assignment flow - Reduce batch size to 10 projects Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>